Many automobile owners consider their vehicle to be an extension of themselves, and they modify it to express their individuality and originality. As per recent research, young auto enthusiasts aged 16 to 24 invest $7.2 billion every year in modifying their automobiles in the USA. Meanwhile, over 7.9 million Americans personalize or upgrade their vehicles every year. Car modification is an exciting and creative activity that allows young people in the United States to express themselves. Larger projects become group undertakings, and modifications like custom hydraulic fabrication in St John, KS, provide them with something to talk about with their buddies. But how do ordinary hydraulic cylinders differ from custom-made hydraulic cylinders?
One key issue when purchasing a hydraulic cylinder for your vehicle is whether to acquire a catalog cylinder or a custom-made cylinder. So, a catalog cylinder will always come close to meeting your needs, but there will be trade-offs. For instance, the bore may be bigger than what you require, limiting your diameter and rod material options. On the other hand, a custom-made cylinder allows you to buy an item that is completely tailored to your needs and created to your specifications. This engineered cylinder will fit your vehicle perfectly and meet your specifications, minimizing under- or over-engineering.
Is It Possible for Off-the-Shelf to Be Helpful?
A conventional cylinder may be sufficient in some situations, such as mass-produced gear with no particular requirements. And when making a machine from the ground up, you may opt to build it around a typical hydraulic cylinder. Keep in mind, however, that this has its consequences. For instance, fitting a conventional cylinder into a layout will almost always reveal where it isn’t ideal for the fabrication, whether it’s mounting, flow, port size, or design requirements.
Any scenario can be covered by custom hydraulic fabrication in St John, KS. Piston rods and other parts are manufactured from materials most suited to the purpose and designed to the precise length and diameter required. The cylinder body might incorporate valves and valve manifolds. High ambient temperatures close to heat sources or extremely low temperatures can all be met using custom-built cylinders. And after decades of being in the same stretched or retraced posture or for quick, repeated movements and varying strokes, they can also actuate after decades of being in the same stretched or retraced posture.
Only a small percentage of conventional cylinders are manufactured with third-party clearance, which necessitates evidence proving the cylinder fits specified application requirements. Custom hydraulic cylinder manufacturers should be able to produce test results that have been verified by third-party inspection agencies, as well as certificates of conformance to whatever testing is required. This is one of the reasons why OEMs who are capable of producing their cylinders do not do so. Instead, they chose to have the cylinders supplied by a custom cylinder maker, complete with third-party paperwork.
Cylinders That Are Over-Engineered (or Under-Engineered)
If you require a low-pressure cylinder but choose a high-pressure cylinder since it’s near what you need, you are utilizing a cylinder that’s been over-engineered when a less costly, low-pressure option might have been developed. Meanwhile, purchasing a pneumatic cylinder and using it towards the peak of its operating pressure specification will shorten the cylinder’s lifespan and may violate safety regulations.
When an off-the-counter hydraulic cylinder is used in a machine for which it was not built, maintenance might be difficult, resulting in higher expenses due to machine downtime. Also, because conventional cylinders have fewer port options, port locations could be difficult to reach, making installation, repair, and removal time-consuming.
So, using a catalog cylinder usually implies compromising the structure of your product to fit it around the cylinder. However, specifying a unique hydraulic cylinder tuned to complement your product is the safest, most durable, and efficient option.